This article will teach you the common signs of a failing air compressor. These include excessive noise while the compressor is running, frequent fuses blowing, and excessive wear and tear. You will also learn about life cycle costs and repair vs. replacement. Finally, you’ll discover how to make the most informed decision for your business. We hope this article has been helpful. Until next time, keep reading.
Excessive Noise While The Compressor Is Running
If you’ve recently noticed that your air compressor is making too much noise while it’s running, you may want to consider a new unit. Although air compressors are essential tools in many industries, they can be noisy. Luckily, air compressor technology has come a long way over the years. For example, some air compressors are now quiet enough to be used in a library without disrupting workers.
You should note several factors when installing a new air compressor for excess noise while the machine is running. These factors include a dirty piston, hardened or worn gaskets, and cracked equipment. Additionally, excessive noise may signify a more significant problem, like the crankcase failing. Contact a qualified air compressor repair technician like the Air Compressor Installation Charlotte, NC if you’re unsure what’s causing the excessive noise.
Excessive Wear & Tear
If you’ve noticed that your air compressor has been displaying some of the following symptoms, you’ve probably found an issue. A leaky gasket could be preventing your compressor from properly pressurizing air. A loose belt might also be causing this problem. To fix it, tighten the belt. In some cases, you’ll need to replace the gasket. A faulty valve or gasket could also be the cause. In any case, you should promptly contact a service professional to conduct a full inspection.
You should have it inspected immediately if you’ve noticed unusual noises or pressure changes in your industrial air compressor. Moreover, if it seems too noisy, it’s likely the compressor is experiencing excessive wear and tear. If it’s too loud, it’s time to replace it. Abnormal air pressure or temperature changes could also mean a problem. If you suspect excessive wear and tear, regular maintenance is essential to prolong the lifespan of your industrial air compressor.
Repair Costs Vs. Replacement
In a business environment where every second counts, the repair costs versus the replacement of an air compressor can be crucial, and as the age of a compressor increases, the prices of maintenance and repairs will increase. The cost of maintaining an older compressor can exceed 50% of the cost of a comparable replacement. Older compressors also have operational inefficiencies, ultimately increasing your overall repair costs. Sometimes, your old compressor may even waste as much energy as a new one.
Moreover, many people are unsure about their car’s problems and how to fix them. To avoid this, shopping around for a trusted mechanic and getting an estimate is recommended. The repair costs vs. replacing an air compressor will depend on several factors, including the mechanic’s labor rate and the cost of parts. It is helpful to check the model and make of your air compressor to get a realistic estimate of the costs.
Life Cycle Cost Evaluation
The initial purchase price of an air compressor is the most obvious cost, but it’s not the only cost to consider. Service and maintenance costs are also crucial and closely related to the purchase price. A cheap compressor can save you money in the short term but thousands of dollars over time in energy and maintenance costs. When evaluating service and maintenance costs, consider the frequency of use and how much time is spent on each task.
To determine the life cycle costs of an air compressor, you must understand how these expenses contribute to the overall budget. The initial purchase price of the compressor accounts for approximately 10% of the total LCC. Therefore, more than 80 percent of the total cost of ownership comes from energy costs. Consumables, including air filters, refrigerants, and professional labor, account for the remaining 30 percent. These costs are often known as the ‘Cost Iceberg.’